Consequences[ edit ] In addition to greater safety stocks, the described effect can lead to either inefficient production or excessive inventory, as each producer needs to fulfill the demand of its customers in the supply chain. This also leads to a low utilization of the distribution channel. In spite of having safety stocks there is still the hazard of stock-outs which result in poor customer service and lost sales. In addition to the financially hard measurable consequences of poor customer services and the damage to public image and loyalty, an organization has to cope with the ramifications of failed fulfillment which may include contractual penalties.
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E-Learning Supply Chain An efficient supply chain management system is a necessity in order to run a successful business. This results into competitive advantage by providing precise information to suppliers who in turn are able to maintain a continuous flow of products to customers.
However, through the several stages of a supply chain, key factors such as time and supply of order decisions, demand for the supply, lack of communication and disorganization can result in one of the most common problems in supply chain management.
This setback is known as the bullwhip effect, also sometimes referred to as the whiplash effect. Very often, companies attempt to forecast demand by gathering a suitable amount of raw materials and resources needed in order to satisfy customer demand in a professional and timely way. However, while going up the supply chain from consumer demand to raw material suppliers, variations can often be amplified, causing issues with time, cost and inventory in supply chain management.
Economists call it a bullwhip because even small increases in demand can cause a big snap in the need for parts and materials further down the supply chain. So what causes of the bullwhip effect? Order batching Order batching occurs when each member takes order quantities it receives from its downstream customer and rounds up or down to suit production constraints such as equipment setup times or truckload quantities. The more members who conduct such rounding of order quantities, the more distortion occurs of the original quantities that were demanded.
Price fluctuations Very often, special discounts and other cost changes can disturb regular buying patterns. What buyers want is to take advantage on discounts offered during a short time period, resulting into irregular production and distorted demand information.
Demand information It is essential to understand that relying on past demand information to estimate current demand information of a product does not take into account any fluctuations that may occur in demand over a period of time. Lack of communication Due to lack of communication between each link in the supply chain, it gets difficult for processes to run efficiently.
For example: managers can identify a product demand quite differently within different links of the supply chain and therefore order different quantities. The impact of the bullwhip effect on inventory, shipping time and overall cost The negative impact of the bullwhip effect can prove costly to any company. So as to maintain a manageable and useful inventory, businesses usually work very hard. However, the variables that cause the bullwhip effect can lead companies to have either an excess or lack of inventory which can both be unfavorable for different reasons.
Overstated orders based on misguided forecasts lead to incorrect inventory levels. A surplus of inventory could prove costly to the company and if consumer demand does not increase, it could result in wasted resources.
Moreover, insufficient inventory can lead to poor customer relations due to unfulfilled orders and unavailable products. Such mistakes can seriously affect the goodwill and profitability of an organization. How to minimize the bullwhip effect? Since managers believe that end-user demand is more predictable than the demand experienced by factories, they usually attempt to ignore signals being sent through the supply chain and instead focus on the end-user demand.
This method ignores daily fluctuations in favor of running level. Eliminate delays Another way to reduce the bullwhip effect is by eliminating the delays along the supply chain. Besides, improving customer service and eliminating causes for customer order cancellations to ensure smooth ordering patterns. Conclusion: The bullwhip effect can be a serious threat to businesses and should not be taken lightly by supply chain professionals. To prevent the impact of the bullwhip effect, business professionals should be highly aware of this concept and put into practice the ways to prevent it.
A good start is to opt for an innovative training and development program to educate employees about the bullwhip effect.
Information Distortion in a Supply Chain: The Bullwhip Effect